NORRA 500 2026 · Race Prep Day 2

Cooler Heads—and a Cooler CVT

A marine blower gets drafted into desert racing while the crew tackles sensors, radios, wiring, and the final push toward the start line.

Published

← All Stories

Ensenada · Prep Day 2

Race prep has a way of turning ordinary hardware into essential race equipment. On Day 2, the team’s biggest mission was getting more cool air into #355’s hard-working CVT. The unlikely hero? A bilge blower designed for a boat, now pressed into hard labor for the NORRA 500.

The Heat Is On

The clutch was better. The temperatures were not.

Our recent clutch upgrade gave #355 a stronger, more responsive setup—but Baja heat, long pulls, and relentless race pace still had the CVT running hotter than we wanted. With the start clock getting louder, improving airflow moved straight to the top of the list.

The existing filtered intake was doing its job, so the goal was not to reinvent the system. We needed to help it breathe: draw more air through the filter, force that air down the cooling duct, and give the belt and clutches a better chance to shed heat.

Team member working on the CVT cooling system of race car 355
CVT temperature was the problem to solve before the race began.
Filtered CVT cooling-air intakes on High Altitude Racing car 355
The filtered intake stays—the system simply needed more airflow behind it.

From Bilge to Baja

A blower gets a new job description.

A bilge blower normally spends its life moving air through the enclosed spaces of a boat. Ours was about to trade calm water for dust, rocks, heat, and hundreds of Baja miles. Mounted after the filter and tied into the CVT intake plumbing, it would actively force fresh air toward the belt and clutches whenever the system needed help.

Of course, race cars rarely offer a convenient empty space exactly where a new part belongs. The blower needed modification, careful positioning, secure attachment, and just enough persuasion to become part of #355.

Bilge blower being prepared for the CVT cooling intake
The unlikely hero: a marine bilge blower drafted for Baja duty.
Team member fabricating and fitting the CVT blower installation
Measure, modify, test-fit—and repeat until it belongs.
Chris and Lance shoehorning the CVT blower into position
Chris and Lance coax the blower into a very unwilling space.

Teamwork in Tight Quarters

Coaxed, shoehorned, and secured.

Chris, Lance, and Brian jumped into the job, working through the awkward angles and crowded plumbing one adjustment at a time. “Bolt-on” is a wonderfully optimistic phrase in racing; the real process involved hands in tight spaces, improvised leverage, patient rerouting, and plenty of opinions from around the car.

Eventually, the blower settled into position. The finished installation pulls filtered air, adds positive airflow to the front CVT cooling intake, and sends it through the existing pipework. Compact, practical, and ready for a much harsher life than its designers probably imagined.

High Altitude Racing crew helping with the CVT blower installation
Many hands—and a little persistence—keep race prep moving.
Bilge blower installed in the CVT cooling system of race car 355
Installed and plumbed: forced, filtered air for the CVT.

Parallel Pit Work

Radios, sensors, and the wiring that connects it all.

While the cooling crew wrestled with ducts and clamps, the rest of the compound kept moving. Race radios needed programming and verification so car-to-car and team communications would be ready when the noise, distance, and terrain started working against us.

The telemetry system also received its final attention. Our accelerometer and gyroscope package—and the inertial unit that turns the movement of the car into meaningful data—had to be mounted securely, wired cleanly, and placed where it could do its job without becoming another victim of Baja vibration.

High Altitude Racing team programming race radios
Programming and checking the race radios before the course gets loud.
Accelerometer and gyroscope telemetry package for race car 355
The compact accelerometer and gyro package destined for #355.

Ready for What Comes Next

One blower, one duck, and a team having a ball.

By the end of Day 2, #355 had stronger CVT airflow, programmed radios, a mounted motion-sensor package, and fewer loose ends between the team and the start line. Rebecca’s Crochet Animal Kingdom duck took in the entire scene from a safe perch, offering cheerful commentary but very little mechanical assistance.

That is race prep in Ensenada: solve the hot problem, fit the impossible part, clean up the wires, laugh with your teammates, and keep moving. Tomorrow, the focus shifts from preparation to putting car #355—and all that new hardware—to work.